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PCB Assembly Mistakes Designers Keep Making: PCB West 2026 Preview

Sep 9, 2026 · 39m

Summary

Host Zach Peterson interviews Mike Buto, Chris Shea, and Daniel Stanhill about the expanded circuit assembly track at PCB West. The guests preview technical sessions on paste printing, placement, and super high-density assembly, while discussing the critical need for designers to understand downstream manufacturing constraints. They address common misconceptions, such as relying on unvalidated internet footprints, and emphasize the importance of networking to build professional relationships and navigate the evolving industry landscape.

Topics discussed

Designer misconceptions about assembly relationships Introduction to PCB West and guests Guest introductions: Mike Buto, Daniel Stanhill, Chris Shea Overview of the PCB West event structure Expansion of assembly sessions and mentoring next gen Value of manufacturing knowledge for designers Preview of technical sessions: basics and advanced AI impact and appreciation for circuit board complexity Super high density assembly and UHDI test vehicles Key takeaways: networking and understanding assembly Challenges of complex assemblies and coplanarity Practical knowledge and the importance of networking Defense industry scale-up and talent development Staffing challenges and conference networking benefits Misconceptions: designer vs assembler dynamics Design intent, cost, and footprint validation issues Reliability of datasheets and the need for DFM Recommended sessions: X-ray, stencils, and solder paste The science of stencil design and manufacturing Solder paste types and properties for assembly Event highlights: trade show, keynotes, and training Closing remarks and call to action
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